Currently the industries that apply Len Manufacturing tools commit the mistake of implement them in insolation to meet short-term improvement needs, so that, they obtain limited benefits. Highlights the inherent simplicity and the breadth of coverage, and the way it can be used to underpin a policy of zero defect manufacturing.This paper presents the findings from an ESRC two-year research project about Hoshin Kanri (policy management). For each question, there is an evaluation input but also areas to enter the observation made, an action to improve the area assessed with the responsibility and date. Finally, both future state maps were compared with one another, seeking to evaluate which is the best production programming and control practice to be applied to the problem considered, and the implementation plan is also presented.International Journal of Engineering Research in Africa types of organization. All rights reserved.Department of Management and Production EngineeringDepartment of Management and Production EngineeringDepartment of Management and Production EngineeringCzerska J. Although value-stream mapping is primarily used in lean manufacturing, … During the implementation of important that the individual a value consisting of the price of the prcreators are Japanese engineers: Sakichi Toyoda, Ki'ichirō Toyoda The essence of Lean Manufacturing is the elimination of all waste occurring in the enterprise. 5S gets its name from five Japanese words that act as guiding principles for the system:Numerous companies have used 5S effectively: Boeing uses a variation of 5S to simplify operations and improve efficiency, while the Harley-Davidson Motor Company relies on 5S to save money through improved safety and streamlined manufacturingDesigned for workers on the plant floor, Andon offers a real-time visual feedback system that shows the status of a machine or process—and alerts others when and where assistance is required. This article presents an overview of methods and tools of Lean Manufacturing, which are used in enterprises to improve production processes. In addition, the different types of lean six sigma were explained with brief examples to help one have a better and deep understanding of the concept.Lean Six Sigma methodologies and Ergonomics principles are the main pillars of this thesis given the importance for continuous improvement in assembly workstations. The technique to shorten the changeover time to one minute is SMED. In this work, a current state map was created for this product, which is called link. Give us a call at TPM is a way of management, integrating all employees to maintain of production machinery and equipment by: a marked decrease the number of failures, reducing the time retooling and adjusting machines and short downtimes and idle (caused frequently absent employee, or waiting for the tools, material, information, etc. This shortens the time between ordering and sending the finished goods to the customer and defects, waiting, over-processing, unnecessary transport seven types of waste is enriched by yet another - untaOverproduction is understood as the production of products in advance Kanban, Jidoka, Hoshin Kanri, Heijunka, Standardized Work, Poka-Yoke, Kamishibai, Kanban and unnecessary to do the job. In this background the theoretical proposition of implementing lean manufacturing model in the case of manufacturing a gear shaft has been investigated in this article. Value-Stream Mapping. The article described tools such as VSM, 5S, SMED, Jidoka, standardization work, Poka-Yoke, Heijunka, TPM, Hoshin Kanri, Kamishibai, Kanban and the philosophy of Kaizen.All content in this area was uploaded by Justyna Trojanowska on Sep 16, 2016 Rewers P., Trojanowska J., Chabowski P., Tools and Tools and methods of Lean Manufacturing - a literature Paulina Rewers 1), Justyna Trojanowska 2), Przemysław Chabowski 3)customer requirements. FMEA. The present work presents an analysis and proposes improvements to a company that Nowadays, Lean manufacturing application is reported for manufacturers in global level.